One of the continuing struggles with FDM printing is making sure that parts that should fit together actually do. While adding significant tolerance between parts is an option, often you want to have ...

Danfoss Power Solutions (Ames, Iowa, U.S.) wanted to reduce cost and lead time challenges with a machined aluminum bracket by redesigning it to use carbon fiber-reinforced plastic (CFRP) made with its ...

We can make our 3D-printed parts even more capable when we start mixing them with some essential “mechanical vitamins.” By combining prints with screws, nuts, fasteners, and pins, we get a rich ...

But there’s a persistent problem: the parts that come out of a 3D printer don’t always match the elegant digital models ...

Poor orientation can lead to weak spots, rough surfaces, warping, or excessive support structures. A well-chosen orientation, on the other hand, improves structural performance, visual finish, and ...

Last week we took a look at how Lamborghini is using forged composite carbon fiber in car production. But forged composites aren't the only game in town when it comes to cutting edge materials.

Breakthroughs, discoveries, and DIY tips sent every weekday. Terms of Service and Privacy Policy. Since 3D printers debuted in the 1980s, the devices have been used ...